A gravity structure that flexes instead of cracking.
Each junction in the mesh is formed by twisting two wires together through two full turns before the hexagonal opening is shaped. If a strand is cut or corrodes through, the twist on either side of it holds, so the mesh does not unravel and the box keeps its shape under load. Filled on site with stone and stacked, the boxes settle with the ground rather than against it, and the open mesh lets water pass through rather than build pressure behind it.
Manufactured in-house by Satyam from soft-annealed, low-carbon wire, hot-dip galvanized and, for corrosive or aggressive ground, further coated in PVC, every batch is woven and test certified before dispatch. Double twisted hexagonal gabion boxes are built for river training, embankment protection and canal banks, and trusted across India.
Across highways, railways and waterways, slopes and embankments carry forces that move ground over time : erosion, settlement and the steady pressure of water behind them.
Across rural and irrigation infrastructure, canals lose water and ground to erosion while farmland needs durable, economical boundaries.
Satyam’s double twisted hexagonal mesh gabion boxes are used for retaining structures, soil stabilization, slope protection, landslide- and erosion-prone areas, river training, canal banks, and embankment protection. Their flexible, permeable construction makes them suitable for road, railway, water infrastructure, and other civil engineering applications.
Double twisting secures the wire at each junction of the hexagonal mesh gabion box, helping maintain mesh integrity and limiting unraveling if a wire is damaged. This construction provides the flexibility required for gabion structures exposed to ground movement and varying site conditions.
Satyam uses soft-annealed, low-carbon wire to manufacture its double-twisted gabion mesh. Satyam uses soft-annealed, low-carbon wire to manufacture its double-twisted gabion mesh.
Satyam’s double twisted hexagonal mesh gabion boxes are available in 8×10 and 10×12 mesh configurations, with specified wire diameter, selvedge wire, and box dimensions.
Satyam’s double twisted gabion mesh is manufactured using wire with hot-dip galvanization for corrosion protection. PVC coating can also be provided over the galvanized wire where an additional protective layer is required for more aggressive environmental conditions.
Yes. Satyam can manufacture double-twisted hexagonal mesh gabion boxes according to defined project requirements. Clients can provide box dimensions, mesh opening, wire diameter, selvedge wire, coating requirements, and quantity to establish the required product configuration.
Double twisted gabion boxes for erosion control form a stone-filled protective layer that helps resist soil displacement in areas exposed to erosion. They can be used for riverbank, canal bank, and embankment protection, where controlling erosion is a key requirement.
Yes. The double-twisted hexagonal mesh provides flexibility to the gabion structure, allowing it to adjust to a degree of ground settlement or movement while retaining its overall form. This makes gabion systems suitable for sites where some ground movement is expected.
Double twisted gabion boxes for retaining structures are assembled and filled with stones to create gravity-based walls. Multiple gabion units can be arranged in stepped or tiered configurations to form retaining structures according to the site’s requirements. Satyam’s gabion boxes are suitable for this application and follow IS 16014 and ASTM A975 requirements.
Yes. Satyam supplies double-twisted gabion boxes for large infrastructure projects, supported by dedicated automated gabion mesh manufacturing systems and a 300-ton monthly production capacity.
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